Enclosure, structural, and mechanical engineering that protects electronics, manages heat, and holds up in the field — designed from day one to be manufacturable at scale.
A product is more than its circuit board. Enclosures, brackets, housings, and structural elements determine how a device is handled, how it dissipates heat, how it withstands drops and vibration, and how it eventually gets assembled on a production line.
Innovoltic's mechanical design practice works alongside our electronics and firmware teams from the earliest concept stage, so mechanical, thermal, and manufacturing decisions are made together — not bolted on after the fact.
Our mechanical capabilities cover the structural and physical layers required to protect, cool, and assemble reliable electronic products.
Design injection-molded, sheet-metal, and machined enclosures that protect electronics while reflecting product identity and use case.
Engineer brackets, chassis, and load-bearing structures with strength, stiffness, and durability validated through simulation.
Plan heat sinks, airflow paths, vents, and material choices that keep electronics within safe operating temperatures.
Select plastics, metals, gaskets, and surface finishes based on environment, durability, cost, and manufacturing process.
Model tolerance chains across mating parts so assemblies fit correctly the first time, every time, on the production line.
Prepare part geometry, draft angles, wall thickness, and fastening strategy for molding, machining, or sheet-metal production.
A structured mechanical development lifecycle keeps form, function, and manufacturability aligned as the design matures.
Understand form factor requirements, environment, ergonomics, electronics footprint, and mechanical constraints.
Explore form language, layout, and usability before committing to detailed geometry.
Model detailed geometry and run structural, thermal, and fit simulations to catch issues before tooling.
Build 3D-printed or machined prototypes and validate fit, function, durability, and thermal performance.
Finalize tooling-ready CAD, drawings, and documentation for molding, machining, or sheet-metal fabrication.
Mechanical decisions are made with electronics integration and production reality in mind — not as a standalone exercise.
Housings engineered to withstand drops, vibration, ingress, and everyday handling.
Airflow, heat sinking, and material choices keep components within safe operating limits.
Geometry, tolerances, and materials chosen for repeatable, cost-effective production.
Mechanical structure designed to fit PCBs, connectors, and components with precision.
Our mechanical engineers work in step with hardware and firmware teams throughout development.
Enclosure and structure are designed together with the PCB, connectors, and thermal needs of the electronics inside.
Structural, thermal, and fit simulations reduce physical iterations and catch issues before tooling begins.
Draft angles, wall thickness, and tolerances are set with molding, machining, and assembly realities in mind.
We can support mechanical design from early concept sketches through tooling-ready production documentation.
Tell us about your enclosure, structural, or thermal challenge, and where you are in the development cycle.